Displaying items by tag: grinding plant

India: JSW Cement, part of JSW Group, has commissioned a 1Mt/yr cement grinding unit at Sambalpur, Odisha, through its subsidiary Shiva Cement. The addition raises JSW’s total installed capacity to 21.6 Mt/yr. According to the company, the new facility will help meet rising cement demand in eastern India. The project was developed and financed by Shiva Cement under a commercial arrangement with Bhushan Power and Steel, and will produce cement exclusively for Shiva Cement’s use and consumption.

JSW Cement CEO Nilesh Narwekar said “The eastern region of the country is poised for exponential growth in the coming years. This new state-of-the-art facility in Sambalpur marks a significant milestone in our journey to expand and consolidate our position in this market,” he said.

JSW Cement currently operates seven manufacturing plants across India, including one integrated unit, one clinker plant and five grinding units.

India: Ambuja Cements, part of the Adani Group, will build a new cement grinding unit within the industrial estate of Adani Gangavaram Port. The project, spread across eight hectares, will be developed entirely within the port’s existing industrial zone. The facility will use industrial by-products such as slag and fly ash sourced from nearby steel and power plants. Raw materials will be transported via rail and sea to reduce CO₂ emissions associated with logistics.

India: Dalmia Bharat, through its subsidiaries, has announced a strategic investment of approximately US$397m in Maharashtra and Karnataka. The company will set up a 3.6Mt/yr clinker unit and a 3Mt/yr grinding unit at its existing Belgaum plant in Karnataka, alongside a new greenfield split grinding unit of 3Mt/yr in Pune, Maharashtra. The projects, funded through a mix of debt and internal accruals, are expected to be commissioned by the fourth quarter of the 2027 financial year. Following completion, and factoring in ongoing 2.9Mt/yr expansions in Assam and Bihar, Dalmia Bharat’s installed capacity will rise to 55.5Mt/yr.

The Belgaum expansion will strengthen supply in southern Maharashtra and deepen the company’s reach in Karnataka, while the Pune plant will focus on the untapped western Maharashtra markets.

Puneet Dalmia, managing director and CEO of Dalmia Bharat, said “This investment is a significant step in our Phase II expansion strategy, bringing us closer to strengthening our position as a pan-India player and to reach our intermittent goal of 75Mt/yr capacity by the 2028 financial year. The increase in our production capacity is primarily to meet the growing infrastructure demand in Western India.”

Sierra Leone: IFC, a member of the World Bank Group, has announced a US$24m financing package for MACCEM Industries to build and operate a new cement grinding plant in Freetown. The project aims to reduce Sierra Leone’s reliance on cement imports, improve access to locally produced building materials and create new jobs. The package includes a US$12m loan from IFC’s own account and an additional US$12m from the IDA20 IFC-MIGA Private Sector Window Blended Finance Facility. The new plant has a planned capacity of 657,000t/yr and is expected to meet up to 65% of the country’s domestic cement demand. It will also reportedly integrate solar energy into its operations.

Ahmad Mackie, CEO of Maccem Industries, said “Together we are building the country’s first cement grinding plant in four decades, a project that will reduce import dependency, create jobs, empower local businesses, and set a stronger foundation for sustainable and inclusive growth.”

Abdu Muwonge, World Bank Group joint country representative in Sierra Leone, added “IFC’s partnership with MACCEM will support the development of housing and vital infrastructure such as roads, housing, water systems and energy projects.”

India: Gebr. Pfeiffer has received an order to supply a cement grinding plant for JSW Cement in Nagaur, Rajasthan. The plant will use an MVR 3750 C-4 vertical roller mill equipped with a latest-generation SLS 4000 BC classifier. The system is designed to grind 132t/hr of ordinary Portland cement to a fineness of ≤8% R45µm or 155t/hr of pozzolanic Portland cement to a fineness of ≤8% R45µm.

India: Nuvoco Vistas will invest US$24m to expand its grinding capacity in eastern India by 4Mt/yr, according to local press. A new mill will be installed at the Arasmeta plant in Chhattisgarh, with upgrades, process improvements and debottlenecking at Jojobera (Jharkhand), Panagarh (West Bengal) and Odisha plants.

Phase one will add 1Mt/yr by the third quarter of the 2026 financial year, 2Mt/yr by the end of 2025, and 1Mt/yr by the 2027 financial year. The company said that the work at Jojobera, Panagarh and Odisha will be achieved with limited capital expenditure.

Following the acquisition of Vadraj Cements, Nuvoco Vista’s total capacity stands at 31Mt/yr, with eastern capacity set to rise by over 20% to 23Mt/yr within 18 months. Capacity utilisation was 78% as of March 2025.

Cameroon: Cement producer Entreprise Générale Industrielle (EGIN) has obtained US$10.3m in financing from the Central African Development Bank (BDEAC) to expand production and storage capacity at its Douala grinding plant, according to News du Camer. Managing director Kaiafas Georges Kyriakos and BDEAC president Dieudonné Evou Mekou signed the agreement in Douala.

In its 2023 annual report, BDEAC announced that it had provided initial financing for the implementation of this project, estimated at a total of US$33.7m. EGIN entered the cement business in 2017 under the Lion brand.

BDEAC said the new support is part of its wider US$56.4m financing package for projects across the sectors of cement, reinforcing steel, hospitality and logistics.

India: JK Cement’s board has approved greenfield expansions totalling 7Mt/yr. The projects include a 4Mt/yr clinker line and 3Mt/yr grinding plant at Jaisalmer, Rajasthan, and two split grinding units of 2Mt/yr each in Rajasthan and Punjab. The investment is estimated at US$549m.

Holcim Mexico has been promoting itself as the lynchpin of the group’s growth in Latin America this week. The move makes sense following the spin-off of Holcim’s North America business in late June 2025. The company says that Mexico has a housing deficit, has the highest profitability margin in Latin America and it is leading the transformation toward circular and low-carbon construction.

The bullseye on Latin America was first planted by Holcim in the group’s NextGen Growth 2030 strategy that was released in March 2025. With the company preparing to separate off its most profitable section in the US, it decided to highlight new reasons for investors to stay interested. The summary was ‘focused investment’ in attractive markets in Latin America, Europe, North Africa and Australia, sustainability-driven growth with demolition materials singled out and an emphasis on the building solutions division. Although the Latin America division supplied the smallest geographical share of new group net sales in 2024 (US$3.9bn, 19%), the profitability metric presented, recurring earnings before interest and taxation (EBIT) margin, gave the region the highest result. Or in other words, Holcim is telling investors that it may have divested North America but it still has business south of the Rio Grande… and it looks promising. It then said that it has the ‘best’ geographical coverage and vertical integration in the region and the largest construction materials retail franchise in the form of Disensa.

Understandably, the likes of Cemex, Cementos Argos, Votorantim and others might take exception to some of this. For example, Cemex reported net sales in excess of US$6bn in Latin America and the Caribbean, and Votorantim reported net sales of around US$4.8bn in 2024. Yet, Holcim’s claim of regional spread does carry some weight. It purchased Comacsa and Mixercon in Peru and assets from Cemex in Guatemala in 2024. At the end of the year the group owned integrated cement plants in Argentina, Colombia, Costa Rica, Ecuador, El Salvador, Guatemala, Mexico and Peru. Plus it held grinding plants in the French Antilles and Nicaragua. All of these are majority-owned subsidiaries, often also with aggregate, ready-mixed concrete and building systems businesses. Holcim may have sold up in Brazil in 2022 but it still holds a relatively intact network in Latin America.

Graph 1: Grey cement production in Mexico, 2020 - April 2025, rolling 12 months. Source: National Institute of Statistics and Geography (INEGI).

As for the market, Holcim reported modest but growing net sales in Latin America in 2024, despite lower sales volumes plus elections in Mexico, economic issues in Argentina and political instability in Ecuador. Focusing on Mexico, local cement volumes were said to be stable, aided by a recovery in bagged cement in spite of bulk sales falling on the back of fewer infrastructure projects. Holcim Mexico also spent US$55m on building a new grinding unit at its integrated Macuspana plant in Tabasco. Once complete, the update will increase the site’s capacity by 0.5Mt/yr to 1.5Mt/yr.

Cemex, the market leader in Mexico, released more direct information. It saw its sales and operating earnings fall in 2024. This was blamed on a poor second half to the year following the presidential election in June 2024. GCC’s sales fell more sharply in 2024 and this was blamed on “energy infrastructure limitations and permitting delays in Juarez.” So far in 2025, in the first quarter, the pain in Mexico for the construction sector has continued, with both Cemex and GCC noting strong falls in cement volumes and sales due to a slowdown in industrial demand. Holcim has not reported on Mexico directly so far in 2025 only saying that sales have risen in local currencies in Latin America as a whole in the first quarter. Cemex started a cost cutting exercise in February 2025 in response to the situation. Graph 1 above shows Mexican cement production. Although it should be noted that Cemex and GCC still run subsidiaries in the US. Holcim now does not. Rolling 12-month cement production figures in Mexico started falling in September 2024 and continued to do so until April 2025, the date of the latest data provided by the National Institute of Statistics and Geography.

Despite falling volumes though, the price of cement in Mexico remains high by international standards. At the start of July 2025 the National Association of Independent Businessmen (ANEI) raised the alarm that distributors had warned of an 8% price rise on the way. It’s in this environment that news stories such as Bolivia-based Empresa Pública de Cementos Bolivia (ECEBOL), a producer in a landlocked and mountainous country, preparing to export clinker to Mexico from July 2025 start to sound credible. Sales may have been down in Mexico in 2024 but earnings and margins remain high. In the medium-to-longer term the country looks even more promising, with plenty of scope for development and building products. Ditto the rest of Latin America.

One way a multinational heavy building materials company with a presence in sustainability-obsessed Europe might gain an advantage in the region is by using its knowledge to capture the easier decarbonisation routes first. This is exactly the route Holcim and Holcim Mexico seem to be taking by promoting lower carbon cement and concrete products, and by growing the recycling of demolition materials. Another option, of course, is that Holcim is bolstering its Latin America division ahead of a potential divestment. Either way, Holcim is presenting a plan for growth in its new form, shorn of North America. It’s all to play for.

Mozambique: Moçambique Dugongo Cimentos will invest US$35m in a third cement plant in Ancuabe, Cabo Delgado province, according to local press. The plant is presumed to be a grinding facility due to the value of the investment. Project coordinator Anselmo Amurane said that the plant’s design is under development, with community consultations completed and environmental assessments pending. The start date for construction was not disclosed.

Amurane said “We hope to contribute to increasing the overall cement supply and production capacity,” adding that the project would employ 900 construction workers and 135 operational workers.

Moçambique Dugongo Cimentos is a joint venture between Mozambique-based SPI Gestão and China-based West International Holding. The plant operates two plants in the cities of Maputo and Nacala.